Hytec Electronics Ltd.
New Knob Box Unit

SPECIFICATION

Basic Features

This is a microprocessor-based bench or rack mounting unit containing two knobs connected to 256-step shaft encoders, a back-lit 8-line, 40 character, liquid-crystal display and two banks of eight push-button switches and associated LEDs. The unit has been designed to provide physical control of computer variables in a most flexible but easy way, and its firmware enables the outputs from the shaft encoders (via an internal 32-bit up/down counter) and switches to be read every 10msec, and if any have changed, passed to the computer by Ethernet or serial link. The firmware allows counters to be preloaded, LEDs to be switched on or off, an alarm to be sounded or the display to be written. This last has a number of possibilities, so that it can be divided into two sections, characters or lines written or deleted, or generally used in any required way. The push-buttons may be used for anything from sensitivity control of the knobs to redirecting the knob to a different variable.

Software

The unit is supplied with a comprehensive and easy to use software package and all the necessary documents and manuals. There are a number of functions built into the unit to facilitate its use in a wide variety of applications, again configurable by software.

Display Functions

There is a wide range of functions available with the Knob Unit, all accessible via the ports. These functions are activated by sending a header byte, followed by the required data. Most of the functions are associated with the display, enabling it to be configured and written to.

Other Functions

There is a parity check on all the data, byte by byte. There is also an optional check sum option, data block by data block. The flexibility of the system enables it to be used for any number of applications in conjunction with a host computer and suitable software to access via the ports.

Mechanical size

[2U X 19" x 12" deep approximately].

Front Panel

Rear Panel

Other Features

The four potentiometer controls mentioned above for brightness/volume etc. are normally provided by a miniature potentiometer and knob. Optionally, they may be supplied as PCB mounted presets with screwdriver access through the front panel for adjustment. Internal switches and jumpers will provide power-on set-up information to the processor regarding its Ethernet address and Serial Communications Protocols and Settings.

Internal Construction

The electronics are principally on one large PCB, with I/O connections along the rear edge as described above, and cabling connectors along the front edge for connection to the front panel items. Each front panel ‘section’ has its own cable, i.e. one for each knob encoder, one for each switch bank, and one each for the LCD display and its backlight system. The power supply is a separate internal universal input (90-250VAC) switch-mode unit cabled to the main board.

Processor Section

The ‘engine’ is a Motorola 68HC000 processor with a National Semiconductor SONIC Ethernet chip, plus other peripherals, all selected for low power consumption. The processor section uses 128K of EPROM, 256K of static RAM, all battery-backed, and two complex PLDs for optical encoder input signals (from the knobs) to provide 32 bits of up/down counting. All interconnections between boards and panels are made by keyed plugs and sockets, making assembly and re-packaging easy.

LCD Display

This is a new type (123mm x 33mm) with higher contrast display [contrast ratio 20:1, white-on-black] with high intensity backlight, providing a good angle of view.

Firmware

To the outside world, communicating with this device through either Ethernet or Serial connection, this unit will appear exactly the same as the unit which it replaces, leading to no changes in Host Software.

Options

  1. Packaging: the unit will optionally be available in ‘kit’ form, with a standard 19" 2U front panel and the main board and power supply as separate items, together with cables.
  2. Main Ethernet Transceiver option: choose either Thin-wire or Twisted Pair.
  3. Main Serial Port: chose RS422 differential port (optional extra).
  4. Potentiometer Control: choose ‘hidden’ screwdriver adjustment or standard miniature control knob.

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Last modified: June 12, 2002